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Irrigation Work/Test Station

13 posts
  1. Joseph Davis
    Joseph Davis avatar
    0 posts
    11/19/2015 4:11 PM
    Anyone have any good irrigation work stations out there? Looking to make a test station during the offseason so we can do some irrigation head auditing. Something that would include testing solenoids, different sized heads, etc. If you have some pictures of your station that would be awesome, too! Thanks!


    Joey Davis
    Assistant Superintendent
    Orangeburg Country Club
    Orangeburg, SC



  2. Joseph Davis
    Joseph Davis avatar
    0 posts
    11/20/2015 7:11 PM
    Not everyone at once ;) ...



  3. Trevor Monreal
    Trevor Monreal avatar
    5 posts
    11/21/2015 6:11 AM
    Sorry, I thought you were joking...
    "irrigation head auditing"??
    I don't even know what that is. It sounds impressive though.
    Like most things around here, we fix it when it breaks.



  4. Steven Scott
    Steven Scott avatar
    0 posts
    11/21/2015 7:11 AM
    Kevin Ross has a test stand video on TN under his "On the Course" shows. Not sure if that is where you are going but it might be a start.



  5. Keith Lamb
    Keith Lamb avatar
    3 posts
    11/21/2015 3:11 PM
    Our irrigation system feeds our wash rack hoses, so back behind the shop I installed a Tee on the line with a gate valve. There I can thread in a piece of pvc we made that we can mount all the different heads we have and test them. We are hydraulic so I have another valve on the test station to use as hydraulic feed to test foot valve operation and just to turn them on and off. I know for $100 you can buy a solenoid tester/activator if that is the set-up you have. Most of my heads are Toro 670's and I have quite a bit of spare ones, so I took a sawzall to one of the heads cutting it in half just above the foot valve snap ring retainer just for testing foot valves. Makes it much easier that way to change them out faster for testing.



  6. Jack Tripp
    Jack Tripp avatar
    3 posts
    11/21/2015 7:11 PM
    Joseph,

    I tried to post a picture of a simple test stand we made using a five gallon bucket, some plumbing parts and some concrete. It is portable and you can hook up to the hose at your wash station or any quick coupler. Send me your email address and I will send you the picture.

    Seleniods are best checked with an ohm meter. A new Toro solenoid should read around 28 ohms any amount significant + or - and the solenoid is probably bad. If you want to activate the selenoid when it is on your test stand you can do that by hooking it up to an irrigation controller, using one of the purchased solenoid activators as mentioned in the previous post or the poor man's way of doing it is with three 9 volt batteries. Take three 9 volt batteries and turn one upside down and plug the pos to neg of one of the other batteries and the neg to the pos of the other battery. Now you have pos and neg exposed posts left. Attached one wire of your solenoid to the pos post and the other wire to the neg post. If the solenoid is good the sprinkler head should turn on. This can also be done in the field with this 9v battery setup at the head or by disconnecting the station wire and common wirer at the controller.

    Turfnet got Toro to do three webinars on irrigation electrical trouble shooting. I have not watched them in their entirety, but if you don't have a good background in irrigation trouble shooting this would be a good place to start. The webinars a archived under the Turfnet free webinars. The electrical irrigation trouble shooting class at GIS put on by the Irrigation Association is also 1st class and will you will gain a lot of knowledge.

    For faceplate testing I was fortunate to buy a used controller which hangs on the office wall five feet away from the irrigation computer and runs the nursery green sprinkler heads. When I have computer to field communication problems I can isolate this controller from the rest of the field and quickly determine if the problem is the computer, field interface unit (we use Toro Sitepro) or the field communication wiring. So I don't have to go outside and look to see what sprinklers are running, don't want to run any water or sometimes it is winter and the system is shut down I made a light board using 12-24 vdc led lights. The dc lights will work on ac selenoids just like the 9 dc volt batteries activate ac selenoids. One light per station all hooked to the same connecting strip used for the field wiring. This way I can just unplug the field wiring and connect the light board to see what stations are operating. This controller is also great for checking faceplate communication boards with the computer.

    Jack Tripp
    La Crosse Country Club
    Onalaska, WI
    jtripp@centurytel.net



  7. Andy Jorgensen
    Andy Jorgensen avatar
    1 posts
    11/21/2015 8:11 PM
    You can buy a 24 volt transformer from Grainger for about $30.



  8. Darren Graf
    Darren Graf avatar
    0 posts
    1/6/2016 8:01 AM
    [attachment=0">IMG_2914.jpg[/attachment">
    This is the setup we use, it is not pretty but it really works. We took a roller base made some 1 & 1 1/2 inlets and we were able to test green side heads and fairway heads. We purchased about 100 ft of wire added some alligator clamps and use a regular battery for power. We put the head on turn on the water with a quick coupler and a hose then put power to the head and see if it works. We have used this to build our own heads out of some broken parts in order to save a little money. So far it is working and it gives us something to do on rain days. It only cost about $100 to make and has paid for itself already.



  9. Melvin Waldron
    Melvin Waldron avatar
    43 posts
    1/6/2016 8:01 AM
    Darren S Graf said: [attachment=0">IMG_2914.jpg[/attachment">
    This is the setup we use, it is not pretty but it really works. We took a roller base made some 1 & 1 1/2 inlets and we were able to test green side heads and fairway heads. We purchased about 100 ft of wire added some alligator clamps and use a regular battery for power. We put the head on turn on the water with a quick coupler and a hose then put power to the head and see if it works. We have used this to build our own heads out of some broken parts in order to save a little money. So far it is working and it gives us something to do on rain days. It only cost about $100 to make and has paid for itself already.


    Nice! When you say regular battery what are you talking about? as a 24 volt system, do you need to put a battery pack together to equal 24 volts? We do have one of those Station Masters, guessing that might work in this setup?

    Thanks!

    Mel

    Melvin H. Waldron III, CGCS, Horton Smith Golf Course, City of Springfield/Greene County MO

  10. Darren Graf
    Darren Graf avatar
    0 posts
    1/6/2016 8:01 AM
    we use a car battery, the same one we use as a jump pack when one of our machines wont start.



  11. Melvin Waldron
    Melvin Waldron avatar
    43 posts
    1/6/2016 1:01 PM
    Darren S Graf said: we use a car battery, the same one we use as a jump pack when one of our machines wont start.


    Thanks!

    Mel

    Melvin H. Waldron III, CGCS, Horton Smith Golf Course, City of Springfield/Greene County MO

  12. Joseph Davis
    Joseph Davis avatar
    0 posts
    1/8/2016 10:01 AM
    Darren S Graf said: [attachment=0">IMG_2914.jpg[/attachment">
    This is the setup we use, it is not pretty but it really works. We took a roller base made some 1 & 1 1/2 inlets and we were able to test green side heads and fairway heads. We purchased about 100 ft of wire added some alligator clamps and use a regular battery for power. We put the head on turn on the water with a quick coupler and a hose then put power to the head and see if it works. We have used this to build our own heads out of some broken parts in order to save a little money. So far it is working and it gives us something to do on rain days. It only cost about $100 to make and has paid for itself already.


    PERFECT! Building it this coming week. Thanks



  13. Joshua Sawyer
    Joshua Sawyer avatar
    0 posts
    1/8/2016 2:01 PM
    We have a driving range head right behind the shop...take a donut attachment for putting hose into head, size it up with bushings to fit the head to be tested. This allows us to manually test a head on top of another head (check for pilot valves, foot valves, o-rings, etc.) We don't use it often, but after a renovation years ago, we harvested a ton of 650 and 670 Toro heads and have been scrounging them for years. Usually we use a Station Master for the solenoids.



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