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Shop Floor Paint

8 posts
  1. Tod Blankenship
    Tod Blankenship avatar
    0 posts
    2/4/2012 6:02 PM
    Hey All,

    I am curious to hear of any recommendations for particular brands and/or procedures for (re)painting our shop floor. Of course we want to do it as inexpensive as possible but also want something to last at least a season or two. If it is cheap and easy enough to do I am ok doing it every couple of years. We currently have a few layers of paint on the floor with imperfections (chips) here and there. I would really like to be able to go over the top of the existing but I am afraid the best way to do it may include stripping the surface?

    Thanks much for any help!



  2. Andy Jorgensen
    Andy Jorgensen avatar
    1 posts
    2/5/2012 7:02 AM
    The absolute best way would be to remove the existing paint on the surface. But, you can get away with less. Pressure wash it really good, throw some muratic acid to etch the surface, scrub oil spots with degreaser and brooms, rinse and then let it dry as long as possible.

    The last time we did the shop, we used the two-part epoxy paint. The last stuff we got was from a janitorial supplier and worked really good. It went over an original coat of the Rustoleum two part system you can get at Lowes or Home Depot. We then sealed ours with a good sealer.

    In my opinion, the sealer is what makes the floor last. We only did one coat and man did it make it shine! But, now after a year, the floor has lost it's luster, but still looks really good. If I were you, I'd consider doing two or more coats of sealer to help extend the life.

    Once all product is on the ground, stay off of it for 2-3 days. This all depends on the weather though.

    Here is our floor when the shop was new. All done by us.

    [img">http://i143.photobucket.com/albums/r143/andyjorg/IMG_1098.jpg[/img">



  3. Dinger Greg
    Dinger Greg avatar
    2/5/2012 10:02 AM
    As with ANY paint or coating project, be it home, car, or maintenance shop floor, the final product is only as good as the prep going into it. Having done several shops, and helping with many more, and investigating this as a business a few years ago, the initial price of the floor coating is long gone in the total cost of the project. I have talked to companies that had $1-3/sq ft invested total in product, and were charging upwards of $12-15/sq for final install, and this was walking into an empty building. Bear this in mind when thinking you can save a little up front and repeat the process every year or two. Also, moving out and back in is no picnic, unless you have an army to throw at it, but quality can suffer when there are too many hands in a small area.

    In my opinion, there is no better primer than an old, sound, well bonded coating. If it is chipping, lifting, bubbled, etc, than these areas must be addressed for good adhesion. You will need to "knock off the shine" of the old coating with something like a floor sander. There are chemicals that do this too, like TSB and Ting, but nothing better than mechanically doing it. The bare concrete areas, like Andy said, will need chemically etched, with a mix of acid and water, and rinsed and rinsed some more, until you think you're done, then once more.

    Personally I like the multi part, ZERO VOC, products. These products don't "dry", they harden. In other words, if you put a gallon of product down, when it is cured, a gallon remains. These are very installer friendly too. A product that "dries" through solvent evaporation might leave behind 40-50% of the original film thickness. These are the less expensive coatings. They are quite a bit more like gluing pipe in a small hole on a hot day. :mrgreen:

    I have some more info to share, mind if I e-mail you?



  4. Curtis Nickerson
    Curtis Nickerson avatar
    0 posts
    2/6/2012 7:02 AM
    Greg,
    Would you mind sending me that info too?



  5. Melvin Waldron
    Melvin Waldron avatar
    43 posts
    2/6/2012 7:02 AM
    We did the rustoleum garage floor paint two years ago and it's still holding up ok for us. Prep was important and we started with bare concrete. Guys did a great job with it.

    Mel

    Melvin H. Waldron III, CGCS, Horton Smith Golf Course, City of Springfield/Greene County MO

  6. Michael Vogt
    Michael Vogt avatar
    2 posts
    2/6/2012 2:02 PM
    Tod:

    Saving money up front in this case may be misplaced economy.

    Sherwin - Williams

    http://protective.sherwin-williams.com/ ... roduct-225

    Pro Industrialâ„¢ High-Performance Epoxy, one of the very best two part epoxy paints for concrete floors.

    Sherwin - Williams people will recommend prep for old concrete, it's best to follow their advice. They have been making paints for industrial applications as well as battleships for many years. IMO the most durable surface for maintenance building floors.

    Good Luck, Mike



  7. Tod Blankenship
    Tod Blankenship avatar
    0 posts
    2/6/2012 2:02 PM
    Thanks for the great info guys!

    Greg I would love to hear what else you have to say, email me anytime.



  8. Sean Hoolehan
    Sean Hoolehan avatar
    0 posts
    2/6/2012 2:02 PM
    Todd,

    We used Rustoleum Shop Floor Epoxy about 5 years ago and it has held up great.


    http://www.rustoleum.com/CBGProduct.asp?pid=14



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